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25

Case Study - Africa

South Africa - Lonehill

T

he opportunity lay in the location of the land – near

Lonehill, north of Johannesburg. Because of the premium

attached to land in the affluent northern suburbs, there

is currently a shortage of storage facilities in the area.

However, there was a massive challenge too – cost.

To build the number and size of storage units Stanton

envisaged was going to break the bank. “The cost of

transporting the raw materials or even bulk purchases

always killed the project,” he explains.

But then, after much frustration and disappointment,

Stanton came across the perfect solution: the Hydraform

Building System. By purchasing a single Hydraform

blockmakingmachine, along with a few bags of cement

to help with binding, he could use the soil at his building

site and a little water to create his own dry-stacking,

interlocking building blocks.

All he’d have to ship in to complete the job was the

doors and windows, plus roofing material. And even

that could be mitigated because Hydraform also has a

machine for making roof tiles. Suddenly the project was

up and running with some real impetus.

In Stanton’s own words: “We looked at several options

for sourcing material and equipment to reduce costs.

The Hydraform system, however, made total sense: it

gives economy of scale by using the soil on my property,

offers full control of the quality of the bricks, avoids

excessive transport costs, uses unskilled labour, and the

speed of construction using dry-stacking blocks is truly

impressive.”

He is also favourably impressed with the speed and

low cost of construction. The first unit was completed

after only 18 months – including training his unskilled

labour in optimal use of the equipment and establishing

a “brickyard” for curing blocks and having the blocks

close to the construction site.

When completed, the complex will comprise four

double-storey buildings, each 16m by 36m and

containing 57 individual storage units. For additional

security the roof is a concrete waterproofed slab, and

solar panels have been installed to provide up to 17.5

kW hours of electricity for the site.

Also in the plan is a boundary wall around the property

and a guardhouse, which are virtually completed.

Interestingly, the site also incorporates a cellphone base

station tower, the control room of which is also built using

the Hydraform Building System to ensure a consistent

aesthetic in the complex.

At the current speed of construction, Stanton expects

the three remaining units to be finished in about two

years. Thereafter, he says the Hydraform equipment will

be put to work on other projects he has in mind.

South African businessman Gavin Stanton had a prime piece of land and a dream: he

wanted to start a storage business.

When the

just make sense

Economics