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31

Case Study: Asia

Pakistan

When Lahore-based architects Omar Hassan & Associates needed to build a school

in double-quick time and within budget, they knew where to turn. Lower costs than is

possible with traditional building techniques have resulted in the Hydraform Building

System frequently being used for social housing projects.

How to build a school in

30 Days

T

he call went out to Eco Enterprises Ltd, an Islamabad-

based construction specialist firm that has built a

business out of making environmentally sustainable and

economically affordable building blocks in Pakistan.

Eco Blocks are produced by means of putting a

specific mix of sand, clay and cement through a

Hydraform block-making machine. Furthermore, since

the blocks created by the Hydraform Building System are

interlocking, the requirement for binding mortar between

blocks is virtually eliminated, satisfying the most important

criterion desired by Omar Hassan & Associates for the

Beacon House school project: speedy construction.

To give a sense of the scale of the challenge, the

new building for the Beacon House private secondary

school in Lahore is a double story over an area of 15 000

square feet. Construction phase of the project had to

be completed in 30 days or the internal fit-out could

not otherwise commence and the school could not be

completed on time.

However, thanks to the savings in construction materials

made possible by Eco Blocks’ dry construction technique,

the building was completed on time and within budget.

And as specialised bricklayers were not required, a wider

and larger worker pool was used on the job – a team of

three can build 800 square feet in a single 8-hour shift.

With several shifts and teams on site, the internal and

external wall construction took just 18 days – up to 80%

quicker than using conventional methods. Part of the

reason of this is that, unlike when using standard red clay

bricks and cement blocks, a construction project using

Eco Blocks does not require reinforced columns for a

double-storey building.

In addition, Eco Blocks are among the strongest in

Pakistan and have been rated at 10+ MPa (or 1700 Psi

with a lateral strength of 70 Psi).

These robust, durable and resilient blocks are also:

bullet-proof even at armour-piercing level

earthquake-resistant up to 7 on the Richter scale

lower water-absorption (12% versus 20% for

red clay bricks)

self-insulated (three times better than cement

blocks and twice as good as bricks)

windproof up to 140 km/hour

soundproof because they are not hollow

blastproof with increased cement content